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NIMS Award Symposium 2026

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Research

Keywords

aerogels, porous monoliths, sol–gel, organosiloxane, nanofibers, thermal insulation, optical materials

We fabricate monolithic porous materials such as aerogels by the sol–gel method with the aim of applications to thermal insulation, diffuse reflective materials, bioexperimental tools, and the like. We mainly work with organosiloxane, silica, alumina, and organic polymer compositions. (The email address is HAYASE.gen @ the main NIMS domain. For security reasons, do not send attachments without prior notice.)

researchPicture

Ultralow bulk density nanofiber aerogel (< 5 mg/cm³) composed of aluminum hydroxide.

Society memberships

The Society of Polymer Science, Japan (SPSJ)

Awards

  • コニカミノルタ画像科学奨励賞 (2024)
Research Center for Electronic and Optical Materials
Title

Facile Synthesis and Versatile Applications of Flexible Porous Monoliths

Keywords

porous monoliths, sol-gel, aerogels, thermal insulation, diffuse reflective materials, biomaterials, organosiloxanes, ceramics, nanofibers

Overview

A wide variety of porous monoliths have been developed, and their unique properties have long been exploited in various applications. Sol–gel processing enables precise control over chemical composition as well as micro- and nanoscale skeletal and pore structures, allowing the development of materials tailored for specific applications, including thermal insulation, adsorption and separation media, battery materials, catalysts, and cell culture substrates. In particular, organosiloxane-based porous monoliths, including silicones, combine flexibility with chemical stability and therefore hold considerable promise for a broad range of advanced applications. Furthermore, by incorporating diverse nanomaterials within and around the porous skeleton, our research aims to create novel properties that are difficult to achieve with conventional plastics and ceramics.

Novelty and originality

● Flexible macroporous monoliths that can be reproducibly fabricated using a relatively simple synthetic process
● Formation of unique microstructures, control of mechanical properties, and establishment of microfabrication techniques through integration with nanoceramics
● Application to thermal management materials with excellent thermal insulation and optical properties
● Application to 3d-culture of spheroids, organoids, and related systems
● A simple dry shipper using a LN2 absorbent and a commercially available vacuum-insulated bottle

Details

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In the fabrication of porous monoliths by sol–gel processing accompanied by phase separation, a wide variety of microstructures can be formed and controlled. However, special considerations are required to efficiently form relatively hydrophobic organosiloxane materials from aqueous sols. By developing processes that enable facile control of phase separation, we have achieved the reproducible fabrication of bulk materials with few defects over a wide range of scales. Furthermore, by exploiting the deformability of these materials, we are exploring novel applications across diverse fields, including thermal insulation materials that retain their performance even after deformation, substrates for liposome formation that can be used in a manner analogous to squeezing a sponge, and optical materials for tactile sensors that also function as interfaces.

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By incorporating nanomaterials into the fine skeletons of porous monoliths, we are developing bulk materials with enhanced mechanical strength. These composites exhibit markedly improved impact and wear resistance compared with their non-composite counterparts, enabling precision machining that has conventionally been difficult for low-bulk-density porous materials. In addition, because composites with organosiloxane-based surface compositions exhibit high water repellency and biocompatibility, we are developing them as substrates for three-dimensional cell culture. We are also focusing on their development as optical materials by exploiting the visible-light transparency and infrared radiative properties of organosiloxanes, as well as diffuse reflection arising from their porous structures.

Summary

Although organosiloxanes have higher raw material costs than commodity plastics and ceramics, they possess a variety of unique characteristics not found in either class of materials. As high-value-added functional materials, we aim to explore new applications, particularly in the biomedical and healthcare fields.

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