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Research

Keywords

materials science, ceramic engineering, nano-engineering, nano-composites, electric current assisted sintering techniques (ECAST: SPS, reaction-driven spark plasma sintering (RD-SPS), 'flash sintering, 'flash'-SPS), nano-powders, nano-ceramic & composites, hard ceramic, tough ceramic, flexural strength behavior, ultra-high temperature ceramic (UHTC), ultra-high elevated temperature strength, superplasticity of brittle hard ceramics, dynamic toughness, highly ordered nano-scale structures, self-assembled magnetite-chitosan nanostructures, boron carbide, boron suboxide, titanium diboride, tantalum boride, tantalum carbide, niobium boride, niobium carbide, zirconium boride, hafnium boride, silicon carbide,vanadium diboride, zirconium oxide, energetic materials, nano-explosive synthesis, multication nanopowders, etc.

There is a growing need for the development of new ultra-high temperature ceramics (UHTC) that are multipurpose, deformation-resistant, and able to act as special protection for engines and vehicles. These ceramics are also required for segmented leading-edge components in aerospace, plasma-facing, and ceramic parts for solar towers used in gas turbine operations in combined cycle power plants (such as grids, superheaters, reheaters, evaporators, steam turbines, condensers, and chimneys). This has led to a worldwide demand for a new class of ceramic composites that exhibit incredible strength and a sufficient balance between high toughness, hardness, and high modulus. Dr. Oleg Vasylkiv is currently conducting research in the fields of chemical and structural engineering related to deformation-resistant carbides, borides, and nitrides of Me (IV-V) ceramic composites. These composites are known to exhibit superior hardness, toughness, and flexural strength even at high temperatures of up to 2000°C. In addition to this, Dr. Vasylkiv is also studying the mechanisms of high-temperature (HT) flexural strengthening and HT ductility, which involves a change in the deformation mechanism from brittle fracture to plastic deformation, of typically brittle transition metals carbides, borides, and nitrides. Important studies: (1) Ultra-high temperature flexure and strain-driven amorphization in bulk polycrystalline boron carbide. At temperatures above 2000 °C, boron carbide showed an ultrahigh flexural strength exceeding 1.8 GPa, accompanied by a change in the deformation mechanism from brittle fracture to plastic deformation. The amorphization occurs inside the severely deformed grains. The results at 2000 °C suggest that the magnitude of the tensile stresses imposed on the B4C grains during deformation in flexure and the total strain transferred to a ceramic during the deformation process play the dominant role in the crystalline-amorphous transformation. (2) Formation of a Zr-Ta multiboride ceramic composite with an artificially created hierarchical superstructure via reaction-driven consolidation of ZrB2, Ta, and amorphous B powders. Formation of a highly reproducible repetitive superstructure where Ta3B4 forms a chain-like mesh that entraps the ZrB2, ZrB, TaB, and (Zr, Ta)B2 phases. Due to the formation of the (Zr, Ta)B2 solid solution multiboride ceramic composite exhibited ultra-hardness of 28.6±3.2 GPa at 98 N and 22.6±0.6 GPa at 196 N, and the flexural strength 400 MPa up to 2000 °C. (3) Bulk boron prepared by SPS of amorphous β-boron powder. It showed a steady increase in strength up to 1200 °C, which is 0.66 of the absolute melting point for boron. Despite showing clear signs of plastic deformation on the strain-stress curves, the yield strength of the monolithic boron ceramic exceeds 1.2 GPa at 1200 °C, which surpasses the data currently available for boron carbide bulks. (4) Deformation-resistant Ta0.2Hf0.8C solid-solution ceramic with superior flexural strength at 2000°C. we explored the consolidation, solid-solution formation, and high-temperature properties of tantalum hafnium carbide with the 1 TaC:4 HfC ratio, that is, Ta0.2Hf0.8C. Tantalum hafnium carbide bulks can be consolidated using spark-plasma sintering only at temperatures exceeding 2200°C. Based on the three-point flexural tests, it was observed that the toughness and strength of Ta0.2Hf0.8C remained high at 2000°C (3.4 ± 0.4 MPa m1/2, 500 ± 20 MPa). At 2000°C, the majority of carbides show a plastic behavior, but the strain-stress curves of the SPSed Ta0.2Hf0.8C ceramic were linear. (5) Consolidation and high-temperature strength of monolithic lanthanum hexaboride. Rare-earth hexaborides are excellent thermionic electron-emitter materials. Among all the binary ceramic compounds ever fabricated, LaB6 shows the best figure of merit as a thermionic emission material. LaB6 was determined to have many advantageous properties, including a low electron work function and good chemical resistance. In this study, we explored the densification, microstructure evolution, and high-temperature properties of bulk lanthanum hexaboride. (6) Ternary single-phase high-entropy Ta, Zr, Nb carbide was obtained using reaction driven-ECAST. The flexural strength of Ta, Zr, Nb carbide showed a peak strength at 1600 °C. B4C-TaB2 eutectic composites, high-strength TiB2-TaC, SiC–NbB2, TiB2-NbC UHT ceramics. (7) Flash-SPS of ultrafine yttria-stabilized zirconia and silicon carbide bulks. (8) Nanoexplosion synthesis of multimetal oxide ceramic nanopowders. Nano-engineering of zirconia-noble metals composites. Nanoreactor engineering and SPS densification of multimetal oxide ceramic nanopowders. (9) Synthesis of iron oxide nanoparticles with different morphologies by precipitation method with and without chitosan addition and magnetic properties of self-assembled magnetite-chitosan nanostructures. (10) Tough yttria-stabilized zirconia nanoceramic by low-temperature SPS. High-toughness tetragonal zirconia and zirconia/alumina nano-ceramics. Tough yttria-stabilized zirconia nanoceramic by low-temperature pressureless consolidation.

PublicationsNIMS affiliated publications since 2004.

Proceedings
    Presentations
      Misc

        Society memberships

        日本セラミックス協会, American Ceramic Society

        Research Center for Electronic and Optical Materials
        Title

        Deformation-resistant multipurpose ultra-hight temperature ceramics

        Keywords

        Ceramic engineering, Deformation-resistance, Ultra-high elevated temperature strength, UHTC, High-entropy boride and carbide ceramics

        Overview

        We are currently conducting research in the chemical structural engineering of deformation-resistant UHTC carbides, borides, nitrides, and composites with ultra-hardness and ultra-high strength. We have combined the merits of powder synthesis and electric current activated sintering technique for the design of techniques applied on powder body with establishing morpho-structural and compositional features, which lead to the fabrication of bulk ceramics with superior characteristics.

        Novelty and originality

        multipurpose deformation-resistant UHTC carbides, borides, nitrides and composites
        sufficient balance between ultra-high hardness, ultra-strength, toughness and modulus
        morpho-structural and compositional features with superior characteristics.
        gas turbine operation in a combined cycle power plants

        Details

        image

        Deformation-resistant UHTC high-entropy ceramics and composites becoming extremely attractive. Light, ultra-hard bulk B4C-based composites with hierarchical superstructure with deformation resistivity from RT to 2000°C (Fig. 1(a)) exhibit change in the deformation mechanism from brittle fracture to plastic deformation, and flexural strength far exceeding 1000MPa at 1800 - 2000°C (Fig. 1(b, c)). Depending on the loading rate, B4C-based ceramic showed 1000 - 8400MPa strength at 2000°C (Fig. 1(b)). Bulk ultrastrong TiB2-B4C ceramic exhibits a mean flexural strength of 1000MPa up to 1800°C, and further increasing to 1760MPa at 2000°C. Recently produced bulk, ultrahard, tough, deformation-resistant Ta diboride, Ta monoboride, Zr-Ta multiboride, and high-entropy TaB2-ZrB2-TiB2-HfB2.

        Summary

        The request for new multipurpose deformation-resistant ultra-high temperature ceramics (UHTC), able to act as special engine and vehicle protection, ceramic segmented leading edge components for aerospace, plasma-facing, ceramic parts for solar towers used for gas turbine operation in a combined cycle power plants (grids, superheaters, reheaters, evaporators, steam turbines, condensers, and chimneys) cause the worldwide demand in a new class of ceramic composites of incredible high strength, the sufficient balance between high toughness, hardness, and high-modulus.

        この機能は所内限定です。
        この機能は所内限定です。

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